Customer requirements

fulfilled to the highest quality standard.


We have all the important manufacturing processes at our disposal, such as CNC turning, CNC milling, HSC milling, wire and die-sinking EDM, round and flat grinding and of course 5-axis milling. Simultaneous processing is not a foreign word for us, but part of our daily business.
Do you have a machining problem? We’re sure to have the solution for you.
We process parts of up to 6 tonnes in weight and 2400x1100x900mm in size on 3 axes, as well as parts with 1200x1200x800mm from all 5 sides. 5-axis simultaneous machining of components of 1100mm diameter and 1600 kg weight is possible. Our integrated shuttle tables and large tool changers with up to 120 places in the machining centres make the economic machining of series possible.

CAD | CAM | PLM

We work in the system of your choice

With Catia V5, ProEngineer, Siemens NX, Solidworks and Autodesk Inventor we process native CAD data without conversion. Of course, we also have access to all common interfaces such as IGES, STEP, VDA, SAT, Parasolid or STL. We place particular emphasis on cost minimisation by testing technical details in the CAD system by means of simulation.

RAPID PROTOTYPING

FAST, PERFECT & COST EFFECTIVE

One of our core competences is theconstruction of samples and prototypes in many diff erent variants. In addition to the production of metal machined samples, we also print your samples from ABS plastic using the rapid prototyping method. With the rapid prototyping process, we create sample components directly and quickly based on your CAD data. Your advantage: a faster product launch than your competitors.

5-axis milling

  • 5-axis milling

    DMG HSC105 linear

    • Construction year: 2012
    • max. Workpiece weight: 800 KG
    • max. Workpiece size 3x: 1100x800x500mm
    • max. Workpiece size 5x: D900x500mm
    • Number of tools: 60
    • max. rotation speed: 28000/min
    • Internal coolant supply: YES
    • Rotary table diameter 950mm
  • 5-axis milling

    DMG HSC75 linear

    • Construction year: 2012
    • max. Workpiece weight: 800 KG
    • max. Workpiece size 3x: 800x600x500mm
    • max. Workpiece size 5x: D650x500mm
    • Number of tools: 30
    • max. rotation speed: 28000/min
    • Internal coolant supply: YES
    • Rotary table diameter 750mm
  • 5-axis milling

    Mikron HPM1350U

    • Construction year: 2008
    • max. Workpiece weight: 1600 KG
    • max. Workpiece size: 1350mm x 1150mm x 700mm
    • Number of tools: 96
    • max. rotation speed: 24000/min.
    • Internal coolant supply: YES
    • Rotary table diameter: 1100mm
  • 5-axis milling

    Mikron HPM1150U

    • Construction year: 2006
    • max. Workpiece weight: 1100 KG
    • max. Workpiece size: 1000mm x 1150mm x 700mm
    • Number of tools: 46
    • max. rotation speed: 15000/min.
    • Internal coolant supply: Ja
    • Rotary table diameter: 1000mm
  • 5-axis milling

    Kekeisen UBF2500

    • Construction year: 2003 - completely overhauled 2016
    • max. Workpiece weight: 6000 KG
    • max. Workpiece size: 2500mm x1200mm x 1000mm
    • max. rotation speed: 6000/min.
    • Internal coolant supply: YES
    • Rotary table diameter: 1200mm

3-axis milling

  • 3-axis milling

    DMG HSC70 linear

    • Construction year: 2017
    • max. Workpiece weight: 800 KG
    • max. Workpiece size: 800x600x500mm
    • Number of tools: 60
    • max. rotation speed: 28000/min
    • Internal coolant supply: YES
  • 3-axis milling

    Huron K2X10

    • Baujahr: 2013
    • max. Workpiece weight: 1.000 KG
    • max. Workpiece size: 1000mm x 800mm x 550mm
    • Number of tools: 30
    • max. rotation speed: 18000/min.
    • Internal coolant supply: YES
  • 3-axis milling

    PosMill 1100

    • Construction year: 2016
    • max. Workpiece weight: 1.000 KG
    • max. Workpiece size: 1100mm x 600mm x 500mm
    • Number of tools: 60
    • max. rotation speed: 12000/min.
    • Internal coolant supply: YES
  • 3-axis milling

    PosMill 2050

    • Construction year: 2016
    • max. Workpiece weight: 3.000 KG
    • max. Workpiece size: 2050mm x 1150mm x 700mm
    • Number of tools: 60
    • max. rotation speed: 10000/min.
    • Internal coolant supply: YES
  • 3-axis milling

    PosMill 2050 HSC

    • Construction year: 2016
    • max. Workpiece weight: 3.000 KG
    • max. Workpiece size: 2050mm x 1150mm x 700mm
    • Number of tools: 50
    • max. rotation speed: 18000/min.
    • Internal coolant supply: YES

Erosion technology

  • Erosion technology

    GF AC 6050 TW

    • Construction year: 2010
    • max. Workpiece weight: 800 KG
    • max. Workpiece size: 1260mm x 690mm x 360mm
  • Erosion technology

    GF AC Form 3000

    • Construction year: 2010
    • max. Workpiece weight: 2000 KG
    • max. Workpiece size: 1280mm x 1040mm x 450mm
  • Erosion technology

    GFMS CUT400

    • Construction year: 2013
    • max. Workpiece weight: 3000 KG
    • max. Workpiece size: 1300mm x 1000mm x 510mm
  • Erosion technology

    GFMS CUT400

    • Construction year: 2016
    • max. Workpiece weight: 3000 KG
    • max. Workpiece size: 1300mm x 1000mm x 510mm
  • Erosion technology

    GF AC Form 2000

    • Construction year: 2008
    • max. Workpiece weight: 800 KG
    • max. Workpiece size: 600mm x 400mm x 300mm
    • Number of tools: 60 

CNC Turning

  • CNC turning

    Gildemeister CTX310 eco

    • max. turning length: 450mm
    • max. turning diameter: 200mm
    • Bar capacity: 51mm
    • max. rotation speed: 5000/min
    • 12-station turret with driven tools
  • CNC turning

    CTX510 eco

    • max. turning length: 1000mm
    • max. turning diameter: 320mm
    • Bar capacity: 90mm
    • max. rotation speed: 3250/min
    • 12-station turret with driven tools

CNC Measurement Technology

  • CNC Measurement Technology

    EROWA Messmaschine CMM Qi

    Measuring machine for quality measurement and workpiece and electrode pre-setting.
  • CNC Measurement Technology

    GOM

    Highly accurate and fast 3D measuring technology for quality control in the production process.
  • CNC Measurement Technology

    3D Measurement Technology

    In combination with a modern 3D coordinate measuring machine with the Renishaw SP 25 scanning module, we achieve the most accurate inspection results. On request, you will receive a detailed measurement and inspection report for each manufactured part.
  • CNC Measurement Technology

    Wave machine

    Reliable measurement of turned parts with the highest precision, directly in production.

Spotting

  • Spotting

    Spotting press BV30E-R

    • Construction year: 2006
    • max. Workpiece weight: 7000 KG
    • max. Workpiece size: 1500mm x 1000mm x 1000mm

MICROBLASTING

usable space 940mm x 750mm x 540mm

After the production of tools, unwanted soiling and surface roughness are caused by erosive or mechanical preparation processes. These flaws can prove to be uneconomical in the production process. The tried-and-tested micro-blasting finishing process can compensate for this effect in the long term - for target-oriented, cost-conscious manufacturing.

Toolmanagement

Tool­management
Z-TOOLS

All modern manufacturing is dependent on a large number of well-organised tools. Constant availability and low storage costs are the focus of economically responsible considerations. We use Z-TOOLS to manage our production tools. This tool management system orders tools automatically according to consumption. It also supports work preparation and CAM programming with regard to selecting the right tools. This ensures a smooth manufacturing process - the production process is never unnecessarily interrupted.

Company brochure
"High Performance - Precision - Reliability"

Quick Contact

+49 (0)9171 83999-0

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Address
Zetterer Präzision GmbH

Plant I
Venetianerstraße 6
91154 Roth

Plant II
Meckenloher Straße 9
91126 Rednitzhembach

Sales
Telephone: +49 (0)9171 83999-10
Contact Person:
Alexander Zetterer

Quality control
Telephone: +49 (0)9171 83999-26
Contact Person:
Markus Zucker

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zetterer.com

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